Product description of the apple processing line
The operation and procedures of the applesauce production line will be fine-tuned and optimized based on the type of product, production scale, and market requirements to deliver top-quality applesauce products that align with market needs.
Apple Receiving and Washing Phase: Initially, fresh apples are collected and inspected to validate their quality. A comprehensive washing process is conducted to efficiently eliminate dirt, debris, and any residues.
- Sorting and Grading Phase: Apples are meticulously sorted based on parameters like size, color, and ripeness to guarantee that only premium apples advance to subsequent processing stages.
- Apple Peeling and Coring Phase: At this stage, apples are peeled and cored to remove the skin and core, preparing them for further processing steps.
- Cutting and Slicing Phase: Following peeling and coring, apples can be sliced or cut into varying sizes as required for the final product, such as apple slices for snacks or pie fillings.
- Apple Pressing and Extraction Phase: This stage involves extracting juice from the apples. The apples are pressed or crushed to extract juice, separating it from the pulp.
- Filtration and Clarification Phase: The apple juice undergoes filtration to eliminate any remaining solids or impurities, resulting in clear and pure apple juice.
- Pasteurization and Preservation Phase: To ensure safety and extend shelf life, apple juice is pasteurized to eradicate harmful bacteria and microorganisms.
- Concentration Phase: Certain apple products, like apple concentrate or puree, necessitate water removal to enhance flavor and prolong shelf stability. Concentration techniques are utilized to achieve this.
- Packaging and Filling Phase: The final apple products are packaged in containers such as bottles, cans, pouches, or jars. Proper packaging guarantees adequate sealing and preservation, maintaining the freshness and quality of the apple products.
Gofun can not only provide apple processing equipment for your factory, but also provide a complete A to Z solution, including:
- technical advice
- Designing custom solutions
- Equipment manufacturing
- Installation, commissioning and onsite training
- 1 year warranty after sale
- Lifetime service
- package design and supply
Main parameters of the apple production line
| Product name: | One-stop solution for apple processing line |
| Fresh fruit inlet capacity: | 500kg per hour ~ 25 tons per hour, customized |
| Raw material: | Fresh apple |
| End product: | apple pulp, apple puree, apple juice, apple jam, dry apple and etc. |
| Final product Brix: | 10%~12% |
| Final package: | Aseptic bag, Aluminum can, Stand-up pouch, PP container, Plastic bottle, Glass jar, Gable top carton box, Tetra pack, etc |
| The main material for machines: | Food grade SUS304 or SUS316 |
| Warranty: | 12 months after commissioning |
| Operator needed: | About 10~12 persons |
| Voltage: | 380V 50Hz/ 110V 60Hz/ 415V 50Hz (adjustable to client's country standard) |
| Advantages: | Energy-saving, High efficiency, Water-saving, Stable performance |
Final products & Package types for the apple project
Shanghai Gofun machinery company offers all kinds of apple processing line.
The raw materials are fresh apples, apple juice, etc., and the final products are apple paste, apple sauce, apple juice, apple powder, apple slices, etc.
- Apple Juice: The apples undergo washing, crushing, and pressing to extract their juice. After filtration and pasteurization, the juice is packaged in bottles or cartons. It serves as a refreshing beverage or a versatile ingredient in various culinary creations.
- Apple Sauce: Apples are peeled, cored, and cooked to a soft consistency. The cooked apples are then mashed or blended to form a smooth sauce. Flavor-enhancing ingredients like sugar may be added. Apple sauce is commonly used as a condiment, cooking ingredient, or dessert topping.
- Dried Apple Slices: Apples are sliced thinly and dehydrated through methods like air drying or specialized drying equipment. The dehydration process removes moisture, resulting in preserved apple slices with an extended shelf life. These dried slices can be enjoyed as a nutritious snack or utilized in baking, cereals, or trail mixes.
- Apple Pie Fillings: Apples are peeled, cored, and sliced before being cooked with sugar, spices, and occasionally thickening agents to create a sweet and flavorful pie filling. Once prepared, the filling is packaged in containers or cans, ready for use in pie-making or other baked goods.
Final packaging includes aseptic bags, metal boxes, sachets, stand-up sachets, PP containers, glass jars, PET bottles, gable tops, etc.
|
|
Multifunctional Industrial Apple Juice Processing Machine For Applesauce Production Line Images
|
